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CNC Turned Bushing

They are installed in excavator boom pivots, automotive suspension A-arm pivot assemblies, injection molding tie-bar platens, and hydraulic cylinder rod guide glands, absorbing dynamic side loads and reducing mechanical wear under mixed lubrication regimes.

  • Product Introduction

Anti-Friction Guide Bushings & Mechanical Sliding Pivots

 

Machined from bearing-grade alloy steels, tin bronzes, and high-tensile brass alloys, these guide bushings provide aligned, low-friction interfaces for reciprocating, oscillating, or sliding mechanisms. They are installed in excavator boom pivots, automotive suspension A-arm pivot assemblies, injection molding tie-bar platens, and hydraulic cylinder rod guide glands, absorbing dynamic side loads and reducing mechanical wear under mixed lubrication regimes.

Bore Micro-Roundness & Thin-Wall Distortion Suppression

 

When turning thin-walled bushings, radial chucking forces from standard three-jaw chucks can distort the part into a three-lobed shape, causing out-of-round bores once the part is un-clamped. Production lines use full-circumference hydraulic expanding arbors or pie-jaw workholding to distribute clamping pressure uniformly. Coupled with light floating finish boring passes, internal roundness is held to tight tolerances, ensuring smooth, bind-free pin insertion during final assembly.

 

 
Product Specifications

Parameter

Specification

Maximum Machining Size

Outer diameter Φ200 mm, length 300 mm

Wall Thickness Range

1.5 mm – 30 mm

Bore Accuracy & Geometry

Strict H7 tolerance, roundness ≤ 0.005 mm, coaxiality ≤ 0.02 mm

Inspection Protocols

100% pneumatic air gauge bore inspection, CMM sampling

 

Custom Lubrication Grooving & Contoured Chamfer Turning

 

To maintain continuous lubrication films under heavy oscillatory loads, CNC lathes can generate various internal oil groove patterns, including figure-eight, double helix, diamond cross-hatch, and annular reservoir channels. Grooving passes include deburring cycles to eliminate raised metal edges that could score mating pins. Mating outer diameters, internal bores, and entry lead-in chamfers are turned in a single chucking operation to preserve concentricity.

100% Pneumatic Gauge Bore Metrology & Press-Fit Verification

 

Bores are inspected using calibrated multi-jet air sizing spindles. By measuring differential back-pressure, operators can assess diameter, taper, and roundness along the full bore length down to 0.001 mm resolution. Exterior surfaces receive rust-preventative treatment, and parts are packed into cell-divided grid boxes to prevent metal-to-metal contact during shipping. Inspection records include chemical analysis and bore dimension distributions.

 

 

FAQ

Q: If bushings require an interference press fit, how are outer diameter tolerances and chamfers managed?

A: Outer diameters are held to specified interference tolerance bands (such as r6 or s6), and entry chamfers are machined to smooth 15-degree lead-in angles to avoid scoring the housing bore during hydraulic assembly.

Q: How do you prevent thin-walled CNC Turned Bushing units from experiencing dimensional creep in storage?

A: Blanks undergo stress-relief annealing after rough turning to stabilize internal lattice stresses. Final sizing takes place in a temperature-regulated environment, and parts are vacuum-sealed in barrier film to limit atmospheric influence during transit.

 

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